Vertical Sterilizer

Vertical Sterilizer, proses yang dahulu kala dihindari sekarang dilirik kembali, efesienkah?

Sterilized With Vertical Sterilizer

Pengisian TBS kedalam vertical sterilizer untuk direbus merupakan salah satu yang mempengaruhi siklus perebusan dan menjadi titik kritis di pabrik kelapa sawit.

Clarification

Stasiun yang hanya mengurangi kadar air dan kotoran saja, tidak ada penambahan minyak namun bisa menjadi sumber losis yang besar.

Composting

Pengelolaan Tandan Kosong akan menambah nilai sebuah by product.

Tumpukan TBS di Loading Ramp

Handling TBS pertama secara fisik yang akan menentukan mutu dan losis saat proses pengolahan.

Tuesday, November 8, 2011

The types of waste from palm oil mills


 

Palm oil mill effluents as a result of processing the fruit into oil palm and palm kernel in the form of solid and liquid. Palm oil mill waste is not dumped but reused as fuel and compost.

The solid waste consists of; empty fruit bunches, fiber / fiber, shell and solid. While the liquid waste that is liquid product derived from de oiling pond.

Application of New Things

 

 

Many technologies developed in the oil industry, today is a curious Vertical Sterilizer. Generally, palm oil mills in sterilizer horizontal / horizontal, but currently some vendors in the neighboring country to make large-scale vertical sterilizer.

Of course there are advantages and disadvantages between the vertical and horizontal sterilizer.

We must anticipate that there is excess (generally put forward the excess of course) do not get the advantages offered to cover the shortfall is far worse.

Sterilizer


 

Sterilizer is a pressurized vessel (steam pressure) which is used to reduce the water content of oil palm fruit, facilitate the release of munitions and inactivate fruit loose activating activity of harmful enzymes (lipase and oxydase)
Currently sterilizer has several types, namely: sterilizer horizontal, vertical and oblique.
Sterilizer horizontal flat-shaped cylinders with diameters ranging from lorry capacity up to 7500 kg 1500 kg TBS, the inside of the cooking there are rails for lorries and steam spreader. While the vertical sterilizer is a vertical cylindrical tube built but not equipped with a rail lorries, the inside of the sterilizer is equipped with 2 pieces of conveyor (Archer and discharge auger) to facilitate the discharge pipe in the fruit and let boil / drain clean water. Likewise, the oblique sterilizer , no significant differences in vertical sterilizer only about 45-degree slope is only aimed at ease spending boiled ripe fruit.

Part of Loading Ramp


 

Parts of loading ramp is not too much, because this installation not a machine but compiled from a number of profile steels. Part of loading ramp is consisted:

  • Bays, that is part of construction of floor place of heap palm fruit keeled over 27-30 degrees that palm fruit can go down easily
  • Door of loading ramp, that is peripatetic equipment fluctuateed to arrange number of palm fruits coming into lori/fruit scrapper conveyor.

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Land Aplication


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Handling of liquid waste end has two ways that is throwing away end product from final pond to river body or applies liquid waste product to areal palm estate x'self so-called land aplication. To throw away liquid waste to river body must as according to quality standard which has been specified by (indonesian environment ministry) Kementerian Lingkungan Hidup No 51/menLH/10/95 About Standard Quality Of Palm oil mill effluent which not contaminate environment. While for exploiting of palm oil mill effluent wastete to land aplication must as according to (Indonesian environment ministry's regulation)Kep MenLH No. 28 the year 2003 about technical reference manual examination exploiting of Effluent from Oil palm industry at soil in palm estate.

Maintenance of Loading Ramp

 

Care and maintenance of loading ramp is not lah too complicated and difficult, daily treatment only covers sweeping of work environment from garbage and fruit loose, sweeping of wheel and ensel-engsel door, inspection of leaky  hydraulic seal.

While for weekly treatment is done [by] sweeping of grille loading ramp from concerning garbage.

Saturday, November 5, 2011

Laboratory

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Laboratory is equipment of control to process and quality of production. Laboratory functioned if the trustworthy and enough equipments. Trustworthy equipment must be calibrated periodical and operated by analist is training.

Result of laboratory analysis serve the purpose of evaluation material by management to process happened. For the purpose need to be made retrieval standard and sample analysis. This standard need to be ins order not to invite analysis yield variance signifikan between sift I with sift II for the same parameter as result of procedures that is is not is standard.

Palm Oil Mill

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Palm oil mill is a group of equipment to do extraction process of oil content and palm kernel from a number of palm fruits. Palm oil mill cannot produce oil and palm kernel, but just for the obstetrical extraction in palm fruit.

Source of raw material obtained by palm oil mill to come from company's estate palm fruit ( one company management) and from result of purchasing of farmer palm fruit through partner. Palm fruit coming from company's estate to have consistent and better quality compared to with quality of purchasing palm fruit, because company's estate palm fruit has better management from the angle of organization, fund and human resource. While farmer palm fruit is not managed like fruit of garden and access to obtain very limited a bit of blood and operating expenses. On that account second acceptance?receiving procedures source of the palm fruit differs in.

My Palm and My Environment

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Area of palm estate and palm oil mill waste often becomes focus some charge with negative campaign party(sides to industrial of palm fruit. Palm fruit Industry  is assessed [by] cut down register forest, contaminates river and source of other water. Plantation of palm hardly influenced by nature, so that was stupid action if palm fruit industry  destroys nature where itself industry is built.

The Losses

 

Losis is thing is not obtained to become production from every process done. Losis in character of course happened, but has constrain / norm which has been determined so that palm oil efficiency (POE) and palm kernel efficiency ( PKE) 100% cannot but 98,5% and 99,45%.

Losis according to product divided two that is : losis palm oil and losis palm kernel, while from scanning losis divided to become losis analysed and losis is can not to be analysed. Losis iscan not to be analysed happened in station of Weighing-Bridge and station Loading ramp.